| 1️⃣ |
Degreasing |
Removes oil, grease, and dust from the metal surface using an alkaline cleaner. Ensures a clean base for treatment. |
| 2️⃣ |
Water Rinse |
Washes away any remaining alkaline residues to prevent contamination in the next step. |
| 3️⃣ |
Derusting |
Removes rust, mill scale, and oxide layers using an acidic solution. Cleans the metal surface. |
| 4️⃣ |
Water Rinse |
Eliminates acid residues and rust particles before the next treatment. |
| 5️⃣ |
Activation |
Prepares the metal surface for uniform phosphating by creating fine nucleation sites. Improves phosphate crystal formation. |
| 6️⃣ |
Phosphating |
Deposits a phosphate coating (iron or zinc phosphate) that enhances corrosion resistance and coating adhesion. |
| 7️⃣ |
Water Rinse |
Removes excess phosphate sludge or residues to ensure a smooth, clean surface. |
| 8️⃣ |
Passivation |
Final treatment using chromic or non-chrome sealant. Improves corrosion resistance and surface stability before coating. |